In the article What is an MES System? we explained the type of management an MES system enables. Here, we focus on the key benefits of having such a system.
Benefits of an MES System: Production
An MES system offers numerous advantages in a production plant. Firstly, it allows complete control of production by integrating the entire factory. This facilitates comprehensive production management and provides immediate answers regarding what and how production is occurring in real time.
With real-time control and management, operations become faster and continuous improvement of production processes is achieved. This reduces production times and downtime, thus enhancing overall plant efficiency.
Production data is captured digitally, either automatically (from machines or systems) or manually (by operators). This eliminates the use of paper and the problems associated with it.
Implementing an MES system ensures quality checks during production via digital forms. Additionally, every operation is logged, providing full traceability.
Together, these benefits directly reduce costs, optimize production, improve margins, and increase profitability.
Benefits of an MES System: For Operators
An MES system also provides direct benefits to operators and their work environment.
The MES acts as a management tool for the worker, allowing them to identify their assigned area, log in during their shift, and manage their attendance.
Operators gain access to all necessary information for their tasks: production orders, planning, instructions, forms to complete, and work execution status. This helps them organize their work better and improve efficiency.
They can also track incidents associated with their position, identify faults and their causes, anticipate possible errors, and perform preventive checks. This increases their autonomy and response capacity in unexpected situations.
Benefits of an MES System: For Production Managers
For production managers, the main benefit of an MES system is full plant monitoring. This allows them to plan, manage, control, and visualize all production processes and operator tasks digitally.
Through MES, managers can sequence daily production, assign tasks in real time, monitor machine status, identify inefficiencies, track progress, and analyze performance indicators.
They can also monitor stoppages and micro-stoppages, distinguishing between planned and unplanned downtime, rest breaks, or equipment failures.
In summary, MES systems offer wide-ranging benefits that significantly improve both operational and strategic outcomes in a production plant.s de una planta de producción.