What Is Plant Data Capture?
Plant data capture involves collecting data from production processes to transform it into reliable, contextualized information. It consists of obtaining real-time data on various variables, such as machine performance, product quality, production times, energy consumption, or any other indicator relevant to plant operations.
Plant Data Capture: Optimize Your Production
Capturing data encourages production digitalization by ensuring that data collection is automatic, guaranteeing availability and integrity.
Additionally, plant data capture allows for automated production control. Hardware connects to different machines in the production plant to extract information, providing high traceability for every production process.
By capturing data, companies can monitor production progress and achieve full traceability of the product, knowing what, how, when, and by whom information more accurately.
Key Benefits of Plant Data Capture
Real-time information:
Data from each production process is collected, organized, and classified instantly, allowing both managers and operators to have immediate insight into the production status.
Increased operational efficiency:
Operators can access collected data, know how many units were produced, the actual time to manufacture a unit, downtime, etc. This awareness of OEE enables more informed decisions, improving efficiency and achieving production goals.
More accurate and reliable data:
Captured data is objective and free from human error or subjective assumptions, providing better traceability and higher data reliability in real time.
Time savings:
Manual data collection, contextualization, and interpretation can be slow and tedious. Automating this process saves time and allows teams to focus on analysis and decision-making.
Plant data capture is one of the main benefits of implementing an MES system. Using digital tools, it significantly improves plant efficiency by providing real-time, reliable data.
How to Implement a Plant Data Capture System
Plant data capture is achieved using various technologies and devices, such as sensors, meters, scanners, control systems, and automation equipment. These devices continuously and automatically record and transmit real-time data, providing updated information on plant performance.
It is crucial that data capture is accurate, reliable, and secure. Security and privacy measures should protect the collected information, and clear procedures must be established for processing and analyzing the captured data.