Artificial Intelligence, Machine Learning, and Big Data for the Smart Industry
Enhance your industrial processes with solutions based on AI and advanced data analysis.
From Data to Decision with AI and Big Data
Industrial Artificial Intelligence and Big Data enable the automation of tasks, prediction of behaviors, and improvement of productivity in complex manufacturing environments. Geprom applies these technologies to transform operational data into useful knowledge, reducing errors, optimizing resources, and facilitating more flexible, efficient, and safe production.
At Geprom, part of Telefónica Tech, we drive digital transformation through advanced technologies such as Artificial Intelligence (AI), Machine Learning (ML), Deep Learning, and Big Data. These solutions enable process optimization, cost reduction, failure anticipation, and improved real-time decision-making in industrial environments.
Main Functions
Intelligent Process Automation
AI to dynamically adjust production parameters and logistics systems according to real conditions.
Demand and Quality Prediction
Learning algorithms that anticipate deviations and adapt production to predicted scenarios.
Artificial Vision and Image Analysis
Identification of defects, quality control, detection of PPE or physical presence in real time.
Real-time Data Management
Massive and structured processing of information from MES, SCADA, sensors, or ERP.
Integration with Existing Systems
AI applied to already digitized environments, such as MOM systems or MES solutions.
Automation of Repetitive Tasks
Substitution of manual tasks with intelligent decision or control systems.
Challenges We Solve
Challenges
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Do you have thousands of data points in your factory but don’t know how to transform them into useful decisions?
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Do you find it difficult to predict demand, production times, or machine behavior?
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Do you make operational decisions based on intuition rather than evidence?
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Do you miss improvement opportunities because you don’t see hidden patterns in your processes?
Our AI and Big Data solution helps you transform your industrial data into operational intelligence, to anticipate, automate, and make decisions in real time.
Benefits
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Increased flexibility and productivity
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Reduction of errors and manual imputations
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Greater personalization of products and services
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Faster and more accurate decision-making
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Reinforcement of the MOM system with real-time analytics
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Improvement of plant safety and accident prevention
Boost your plant with industrial AI and Big Data
Talk to an expertRelated Solutions and Services
MES – Manufacturing Execution System
Geprom’s MES is designed to act as the central hub of industrial operations, integrating with automation (SCADA, PLC), business (ERP), and support (quality, maintenance, logistics) systems. Its modular architecture allows for flexible scaling, from data capture to complete traceability.
- Native integration with SCADA/DCS for real-time data capture
- Connection with ERP for orders, stocks, and reporting
- Interoperability with quality, traceability, CMMS, and WMS modules
- Validation in SAP, Microsoft, SAGE, etc. environments
- Multi-site and multi-plant architecture
Energy Efficiency Software
Integration with CMMS, MES, SCADA, and electrical devices
Connected, supervised, and optimized energy in real time
Geprom’s energy efficiency software integrates with the rest of the plant architecture to provide a complete view of consumption. It connects with SCADA to acquire electrical data, with CMMS to optimize maintenance, and with MES to correlate consumption with productivity.
- Captures data from SCADA and electrical sensors
- Crosses energy consumption with OEE, batches, or shifts via MES
- Integration with CMMS for predictive energy maintenance
- Compatible with ISO audits and industrial energy regulations
APS – Advanced Planning and Scheduling
Integration with other systems (ERP, MES, SCADA, QMS, WMS)
Global vision and optimized production scheduling
Geprom’s APS system allows you to plan and sequence manufacturing orders considering the actual plant capacity and the restrictions of materials, machines, and personnel. Its integration with ERP, MES, and other industrial systems ensures dynamic, accurate planning aligned with the operation.
- Bidirectional connection with ERP (SAP, Dynamics, Oracle, SAGE, etc.)
- Real-time synchronization with MES for production execution
- Simulation of productive digital twin type scenarios
- Flexible programming in multiline and multiplant environments
- Resource optimization and bottleneck reduction
SCADA – Supervisory Control and Data Acquisition
Integration with PLC, MES, DCS and ERP
Total supervision and base for industrial digitization
Geprom’s SCADA system connects with plant devices (PLCs, sensors, actuators) and feeds data to systems such as MES or ERP. It is the basis of real-time supervision and a key pillar for the deployment of MOM architectures.
- Direct communication with PLCs and DCS
- Synchronization with MES for recipe control, alarms, and OEE
- Export of historical data to ERP or BI
- Flexibility to connect to existing sensors, HMI interfaces, and control systems
WMS – Warehouse Management System
Integration with ERP, MES, and IoT devices
Logistics and production synchronized in real time
Geprom’s WMS system integrates with the ERP to manage orders, stocks, and work orders, and with the MES to coordinate inputs, consumption, and returns. In addition, it connects with sensors, RFID tags, and logistics automation technologies (robots, AGVs, automatic shelving).
- Connection with MES for operational traceability and production orders
- Integration with ERP for logistics and finance
- Interoperability with RFID, barcodes, NFC, AGVs
- Advanced management of picking, returns, cross-docking
- Total logistics visibility from plant to dispatch
CMMS – Computerized Maintenance Management System
Integration with MES, ERP, WMS and IoT devices
Connected maintenance for a more efficient factory
Geprom’s GeTag CMMS software integrates in real time with MES, WMS and ERP to consolidate all information related to assets, maintenance, parts and resources. Its open architecture allows the incorporation of predictive maintenance technologies and advanced analytics.
- Connection with ERP for purchases, stocks, costs and planning
- Integration with MES for planning productive maintenance
- Synchronization with WMS for parts, technical warehouse and spare parts
- Connectivity with sensors, IoT, NFC/RFID tags
- Prepared for predictive maintenance and advanced analytics
QMS – Advanced Quality Management Software
Integration with MES, ERP, and inspection systems
Connected quality control and total traceability
QMS connects with MES and ERP to ensure a continuous flow of data between production, quality, and business. In addition, it integrates with LIMS systems, measuring devices, and artificial vision, capturing key parameters in real time to ensure product and process conformity.
- Direct interface with MES to activate automatic controls
- Synchronization with ERP for document and batch management
- Integration with sensors, scales, artificial vision, SCADA
- Compatible with ISO, FDA 21 CFR Part 11 standards
- Connectivity with laboratory systems (LIMS)
Industrial Control Tower
Integration with all MOM, ERP, IoT systems, and BI platforms
Centralized command center for global decision-making
Geprom’s industrial control tower collects data from MES, SCADA, ERP, and IoT sensors to provide a unified view of the entire factory or group of plants. It is the top layer of operational intelligence, ideal for multi-plant environments and distributed processes.
- Integration with MES, SCADA, ERP, IoT, sensors, and external devices
- Creation of personalized dashboards, accessible from any device
- Real-time decision-making based on cross-referenced data
- Global orchestration of processes, plants, and systems
- Automation of decisions based on operational rules
Success Stories
Our Clients
What our Clients Say
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“This project is a commitment to innovation that will allow us to evolve our business and thus guarantee the authenticity and quality of our tobacco. With Telefónica Tech’s traceability solution, we comply with European regulations on tobacco products and achieve comprehensive control and monitoring.”
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“The digital transformation project that we are starting aims to improve each and every one of the company’s processes, adapting to the new technological environments to achieve the highest level of effectiveness and efficiency at the Fini Company”
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“Measuring, controlling, and reducing the costs of bottling and storage processes is our challenge in a highly competitive environment with companies in the sector and declining consumption in all markets. Decisions regarding both processes, along with those related to quality, must be precise to offer the best service, and thus differentiate ourselves from our competitors.”
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“The IoT4DigitalTwin project, developed in consortium with Geprom and Gefasoft, has allowed us to incorporate the most advanced technologies of Industry 4.0, is bearing fruit, and represents an advance in boosting our competitiveness and efficiency.”
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“With the collaboration of Geprom and its GeTag platform, we have boosted the efficiency of our processes by centralizing business information and improving the customer service we offer.”
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“Through the technology consulting sessions, they outlined the implementation of Industry 4.0, indicating not only the areas for improvement that we were seeking, but also other improvements that will help us enhance our production and our work system.”
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“Proactively deploying a pilot test of the MES Objective system allowed us to verify the reduction of unnecessary costs to a minimum and allowed us to assess the investment in detail.”
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“Objective’s technical support service demonstrates its excellent knowledge time and again, available 24 hours a day”
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“In MES, master data can be fantastically integrated with production lines to eliminate paper on the factory floor. Furthermore, always having the correct data available is a necessity in our sector.”
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“The collaboration with Objective is very pleasant. The combination of Objective’s technical solution and Modiform’s experience has led to new ideas and developments that we now see again in the new version of Objective.”
The Digital Maturity Pyramid
What Level of Digital Maturity Does this Product Cover?
Geprom’s AI and Big Data solutions are located at Digital Maturity Level 5, the most advanced stage of the pyramid.
At this level, organizations apply Artificial Intelligence, Machine Learning, Deep Learning, and advanced data analysis to optimize their production, quality, logistics, and maintenance processes in real time.
This level implies:
- The use of predictive algorithms to anticipate failures, deviations, and future demands.
- The automatic detection of anomalies and continuous improvement through advanced analytics.
- The integration of data from multiple sources (MES, SCADA, ERP, IoT) to generate operational intelligence.
- Autonomous decision-making in the plant based on historical and real-time data.
Get your Questions Answered
Frequently Asked Questions
No, pilot projects can be initiated with available data and scaled according to digital maturity. It is advisable to have structured data sources or compatible MES/SCADA systems.
Greater efficiency, error reduction, smart maintenance, quality improvement, etc.
In production, maintenance, logistics, quality, safety, among others.
No. You can start with manageable volumes and scale as more processes are digitized.
Still Have Questions?
Still have questions? Contact us and our team will be happy to help.
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