Integrated Operations Management (MES/MOM)
Challenges and Solutions
Challenge
- Acquire data directly from robots, machines, PLCs, servers and other systems automatically and merge it with manual data from operators.
- Monitoring, management and control of production in real time of the sheet metal and assembly facilities.
- Significant improvements in key process factors: availability, transparency, traceability and efficiency.
Solution
- Turnkey project using the Legato Sapient SCADA/MES system, including:
- Configuration, visualization and parameterization of the system in the installations.
- Fully customizable and editable reporting.
- Specific integrated applications: TPM, Alarms, histograms, etc.
- Scalable platform open to new developments: Digital Twin, BI, Machine learning, etc.
- Training and production support 24X7.
Results
The following benefits have been achieved with the implementation of the MES/MOM system:
- Increased OEE and cost reduction.
- Digitization of more than 40 million tickets and reduction of paper in thefactory.
- Increased transparency and increased data reliability.
- Promotion of a digital culture: factory, people and technology connected.
- More than 600 installations, 1000 robots, 350 AGVs and 800 PLCs monitored.
